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Programme ramp-up workforce for aerospace and defence: staffing a rate increase or a new line from the Philippines — an illustrative 80-technician plan

A rate increase has a date in a customer contract, and the permit calendar does not care. Between the two sits a plan that starts nine to twelve months before the first shift, selects by trade in waves, runs licensing and authorisation in parallel, and keeps a reserve pool warm. This page shows how an aerospace or defence ramp-up is staffed from the Philippines, with an illustrative plan for 80 technicians.

Direct employer · your site DMW-licensed agency in Manila Unclassified and unrestricted work — stated plainlyReviewed 27.10.2026

The illustrative plan

An aerostructures and systems supplier raising rate on a civil programme and opening an unclassified defence line, staffing 80 technicians from overseas over nine months: twenty-four sheet-metal and assembly technicians, sixteen CNC machinists, twelve welders, eight composite technicians, eight electricians and harness installers, six inspectors and six team leaders. Local hiring covers engineering, planning and the controlled cell. The numbers are an example; the structure — skills matrix by station, waves by trade, team leaders first, licensing in parallel — is the method.

Counting back from the rate date

  • T-9 months: brief; work-content classification per role with your security and export-control officers; route per role and country; housing plan.
  • T-7 months: selection week 1 in Makati — team leaders, machinists, welders tested to your drawings and WPS; 34 selected plus reserves.
  • T-6 months: selection week 2 — sheet-metal, assembly, composites, electrical, inspection; 46 selected plus reserves.
  • T-5 to T-2 months: permits filed by you with our documentation; MWO accreditation and DMW job order; medicals; pre-training on your processes and FOD/tool-control disciplines in Manila where you want it; licensing files opened for roles that need them.
  • T-1 month: wave 1 arrives — team leaders, inspectors, machinists, welders; induction, works access, supervised period, process qualification.
  • T-0: wave 2 arrives — assembly, composites, electrical; rate increase begins with team leaders already authorised.

In the Gulf the calendar compresses to five to six months; in Germany and Australia recognition or skills assessment lengthens it.

Documentation and the reserve pool

Ramp-ups fail on paperwork and on attrition between selection and departure. Every file is checked against the immigration authority's checklist and your screening questionnaire before submission; twelve to fifteen per cent over-selection keeps a reserve pool documented and ready, so that a withdrawal or a failed medical is replaced in weeks. Reserves not needed become the first selections of the next wave.

Governance

A fortnightly programme call between your operations, HR, security and export-control leads and our programme lead; a dashboard per hire through the gates — selected, screened, permit filed, permit issued, DMW cleared, arrived, authorised; housing and induction readiness on the same sheet. Risks are named early — a slow permit office, a licensing backlog, a control-plan change from a new contract — and waves are re-sequenced rather than the rate date missed.

The Philippine side

Recruitment runs through our own DMW-licensed agency, Prime Search Manpower Agency Inc. in Makati (licence DMW-027-LB-11182024): your company is accredited at the Migrant Workers Office for the destination, the job order is registered with the DMW, and every worker leaves Manila with a verified contract, medical clearance, pre-departure orientation and an Overseas Employment Certificate. Recruitment follows the employer-pays principle: no technician pays for an interview, a test or a place on a shortlist. Your company is the employer from day one; we never employ or lease the workers.

Everything here is subject to the destination's immigration route, its aviation and defence regulators, export-control and security law, and Philippine DMW rules.

Frequently asked questions

  • How far ahead must a ramp-up start?

    Nine to twelve months before the rate date in Central Europe, five to six in the Gulf, longer where recognition or skills assessment applies. The compliance structuring comes first and takes weeks, not days.

  • Can we run selection weeks for several trades at once?

    Yes — a selection week in Makati can test every trade in the plan with the relevant engineers present or online; we usually split team leaders, machining and welding from assembly, composites and electrical to keep the test benches focused.

  • What over-selection do you recommend?

    Twelve to fifteen per cent per wave, higher for roles with licensing or export-control screening steps.

  • Is the 80-technician plan a client case?

    No — it is an illustrative plan to show structure and calendar. Published results are on the case-studies page.